Primo is from a hydraulic equipment company in Brazil. He has been smooth in this industry for 5 years, but encountered trouble in a hydraulic cartridge directional control valve. At the beginning of this year, their company sold a batch of hydraulic supports. After 6 months, the customer reported that the pipeline interface was suddenly broken. The after-sales server thought it would be OK to replace the pipes, but a week later, an accident was almost caused and the customer was angry. The original source is the hydraulic cartridge directional control valve. When the control valve is opened in reverse direction, the system oil overflows rapidly with a large amount, and the impact pressure causes the fracture of the pipeline interface. The manufacturer of the hydraulic cartridge directional control valves fed back that the high pressure and large flow under operating conditions caused abnormal control, which had nothing to do with the manufacturing quality of the valves, the only solution is to replace with new ones. Primo had no choice but to change the manufacturer of the hydraulic cartridge directional control valves. A week has passed but the after-sales plan has not been implemented yet. The boss was unhappy and Primo was worried.
Primo found AAK on Google. After browsing AAK website, he left a message: How to ensure the stability of the hydraulic cartridge directional control valves with high pressure resistance and large flow? After communication, I learned that the original hydraulic cartridge valve manufacturer had no solution. I told him that AAK hydraulic cartridge directional control valve should first ensure its reliability, not replace the pipeline interface today, but replace the seal ring tomorrow, and then ensure its stability, it cannot be the case that sometimes it is abnormal, sometimes it is normal. Perhaps Primo felt that AAK was different from the other China hydraulic cartridge valve manufacturers he contacted, and asked if we could make samples according to the hydraulic cartridge directional control valve drawing and system schematic diagram provided by him. AAK engineer thought that the design of the hydraulic cartridge directional control valve should be optimized first. Primo’s engineer said that AAK can play its own role as long as the appearance and size remain unchanged and the functions are satisfied. After 50 days, AAK sent 12 samples of hydraulic cartridge directional control valves.
2 weeks later, Primo emailed that the hydraulic support could operate normally after installing AAK hydraulic cartridge directional control valves. Next, he just needed to wait for his customer to assess the stability of the hydraulic supports. I told him that he does not need to worry about the stability of AAK hydraulic cartridge directional control valves, even under high pressure and large flow, there would be no problem in 1 year. Last week, Primo sent the order for 360 hydraulic cartridge directional control valves, reminding me that this was the request of his boss. In order to avoid accidents, the boss decided to replace all the hydraulic supports with AAK Hydraulic cartridge directional control valves, because the customer was very satisfied with this after-sales plan, the hydraulic support has been used for 9 months without any abnormality.
AAK hydraulic cartridge directional control valve, is resistant to high pressure and has large flow, focuses on stability and reliability, and is optimized from the following 3 points. It has impressed Primo who has been in purchasing for 5 years, and also impressed his engineers and boss, making customers more satisfied.
1. Optimize the opening of hydraulic cartridge directional control valve spool. The bigger the opening, the weaker the impact of system oil shock and fluid energy. But this opening must be moderate. If it is too large, it will backfire. Here's the trick.
2. Using the dynamic characteristic curve, the best matching between the oil pressure and the half cone angle of the small valve spool is refined. The suitable half cone angle of the small valve spool can effectively reduce the pressure impact and increase the stability during the opening process.
3. At the outer side of the large diameter end of the valve spool and at the beginning of the threaded connection on the inner wall of the valve body, a stop ring is set, which is also conducive to the stability of the hydraulic cartridge directional control valve.
AAK hydraulic directional control valve, under high pressure and large flow, has twice the stability of its peers. You can also have a small try!
AAK HYDRAULIC CARTRIDGE VALVES (407) 2022-11-11
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