Vadim is from the Netherlands and has been engaged in procurement in a hydraulic equipment company for 3 years. Some time ago, they encountered a complaint about the hydraulic support they sold. The hydraulic column was bent. This has never happened before. The engineer was surprised. After field analysis, the problem was that the maximum unloading flow of the hydraulic cartridge pressure control valve was too small to realize rapid unloading, which affected the hydraulic column. The original manufacturer of the hydraulic cartridge pressure control valve tried to modify it once, but it was ineffective. Vadim contacted more than 10 cartridge valve manufacturers, but they couldn't make hydraulic cartridge pressure control valves with instantaneous unloading flow of 10000lpm. Vadim was worried.
Vadim browsed AAK website on Google and clicked on the customer case and product introduction of hydraulic cartridge pressure control valves for many times, and left us a message: How to increase the maximum unloading flow of the hydraulic cartridge pressure control valve? My reply: there are many ways to improve it, and we need to make specific analysis. According to the video of bending of hydraulic column and the production drawing of hydraulic cartridge pressure control valve sent by him, after several discussions, AAK engineers have implemented the plan with 90% confidence. Vadim saw the hope and asked for AAK samples. After 50 days, AAK sent 20 samples of hydraulic cartridge pressure control valves.
Last week, Vadim sent an email to express his thanks. It has been more than half a year since the hydraulic cartridge pressure control valves of AAK was installed. The customer has not reported that the hydraulic column is abnormal. AAK engineers improved the internal structure of the original hydraulic cartridge pressure control valve and ingeniously started from 3 points. Vadim said that their engineers also applauded and wanted to find opportunities to learn from each other.
1. The valve spool of the hydraulic cartridge pressure control valve adopts a two-stage stepped cylinder structure. When the high-pressure liquid of the system acts on the large diameter end and the small diameter end of the valve spool at the same time, the area difference between the two ends of the valve spool can greatly reduce the hydraulic pressure borne by the valve spool, so as to achieve the stability of the large flow unloading process.
2. On the cylinder wall in the middle of the front half valve body, 12 unloading holes are uniformly arranged along the circumference, which not only balance the force along the radial direction, but also make the valve spool flexible. At the same time, during the unloading process, it has the largest flow section to achieve super flow unloading, and its maximum instantaneous unloading flow can reach 10000lpm.
3. The liquid permeable damping hole is set. When the hydraulic cartridge pressure control valve is in the unloading state, the valve spool will reciprocate in the first half of the valve body, and play a damping role on the valve spool, so that the valve spool can reach the optimal damping ratio, which can significantly improve the vibration characteristics of the valve spool in the unloading process.
AAK hydraulic cartridge pressure control valve, is applicable to super large flow, you can also have a small try!
AAK HYDRAULIC CARTRIDGE VALVES (426) 2022-11-30
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